江苏凯宫机械股份有限公司位于全国百强县之首---江苏省昆山市玉山镇中华园西路1869号。公司成立于2000年1月，系专业从事纺织机械成套设备研发、制造、销售的国家重点高新技术企业、江苏省高新技术企业、江苏省专精特新企业、江苏省首批创新型企业、江苏省民营科技企业、江苏省两化融合示范企业、江苏省出口一类企业，是中国纺织机械器材工业协会和江苏省纺机与器材工业协会的骨干企业。
Jiangsu Kaigong Machinery Co., Ltd. is located at no. 1869，West Zhonghua Yuan RD, Kunshan city, Jiangsu province and was established in January 2000. Being engaged in the R&D, manufacturing and selling of complete set of textile machines, the company has been awarded as a key national high-tech enterprise, high-tech enterprise of Jiangsu Province, the specialized and new enterprise of Jiangsu, the first batch of innovative enterprises in Jiangsu, private science and technology enterprise of Jiangsu, Jiangsu model enterprise for the integration of information technology and industrialization and type I export enterprises in Jiangsu. Kaigong is a keystone enterprise of China Textile Machinery Association and Jiangsu Textile Machinery & Accessories Industrial Association.
公司秉承 “智能品牌、优质服务”的发展理念，全力打造“智能创新企业”核心竞争力。致力于为国内外用户提供精良的数字化高端成套装备及自动化工程项目的系统解决方案，以一流的产品质量和优质的售后服务为广大用户提供增值服务。
Adheringto the development concept of "intelligent brand, high-quality service" and strives to build the core competitiveness of "intelligent innovation enterprise". Committed to providing high-quality digital high-end equipment and automation engineering project system solutions for domestic and foreign users, we provide value-added services to our customers with first-class product quality and high-quality after-sales service.
展品一、JSFA3180型条并卷机特点说明
JSFA3180 Sliver Lap Winder Machine Features Description
（1）、平带式柔性卷绕系统
Flat belt flexible winding system
开发平带式柔性卷绕机构，经过紧压罗拉的纤维层在平带与筒管之间摩擦力的带动下卷绕。平带柔性约束卷绕，280°大角度包覆式面接触小卷，提高纤维层之间的清晰度、成卷速度。
The flat belt flexible winding mechanism is developed, which is driven by the friction between the flat belt and the bobbin through the fiber layer of the tight roller. Flat tape flexible binding winding, 280 ° large angle wrapped surface contact small coil, improve the clarity between fiber layers, winding speed.
（2）、卷绕在线控制调节装置
Winding on line control and adjustment device
开发平带卷绕在线控制调节装置，能够对高速运动平带的运行状态进行即时控制与调整，保证正常运行及生产质量。
The development of flat belt winding on-line control and adjustment device can control and adjust the running state of high-speed flat belt in real time to ensure the normal operation and production quality.
（3）、卷绕压力在线控制
On line control of winding pressure
新型的棉卷定位纤维层卷绕筒管中心不变，从小卷到满卷纤维卷密度保持一致，纤维卷在整个工作过程中不粘连，不松动，改善重量不匀率，小卷米重量不匀率≤0.5%。
The new type of cotton coil positioning fiber layer winding bobbin center is unchanged, the density of the fiber coil is consistent from small coil to full coil, the fiber coil does not adhere and loosen in the whole working process, and the weight unevenness is improved, and the weight unevenness of small coil is less than 0.5%.
（4）、新式抓管机构
New type of pipe grasping mechanism
优化设计筒管微调装置对抓管机构位置的调节和紧固，送管机构与夹盘中心等机构的准确配合。避免因气压波动或异常等原因出现的握持力下降，筒管脱落现象。
Optimize the design of bobbin fine adjustment device, adjust and fasten the position of the pipe grabbing mechanism, and accurately coordinate the pipe feeding mechanism with the chuck center and other mechanisms. Avoid the drop of holding force and bobbin falling off due to pressure fluctuation or abnormality.
（5）、棉层控制机构
Cotton layer control mechanism
采用双气缸单项控制稳定性好，纤维卷达到定长两侧边向中心方向折起，使纤维卷顺利地卷绕到筒管上，退绕时快速地找到棉层的头端，实现生产中自动完成，提高运转效率。
Double air cylinder single control is adopted, the stability is good, both sides of the fiber coil reach the fixed length and fold to the center direction, so that the fiber coil can be smoothly wound to the bobbin, and the head end of the cotton layer can be quickly found when unwinding, so as to realize the automatic completion in production and improve the operation efficiency.
（6）、智能筒管自动喂给机构
Intelligent bobbin automatic feeding mechanism
具有筒管自动喂给和存储两个功能，采用横向排列筒管的方式，充分利用设备导轨和本体间的距离自动连续喂给，机构稳定，筒管放置轻松便捷。
It has two functions of automatic feeding and storage of bobbins. It adopts the way of transverse arrangement of bobbins and makes full use of the distance between the guide rail and the main body of the equipment to feed automatically and continuously. The mechanism is stable and the placement of bobbins is easy and convenient.
（7）、机身结构优化设计
Optimization design of fuselage structure
优化设计机身减小车架的体积，使设备的占地面积由传统条并卷联合机占地面积约40 m2（600 mm条桶）减少到28 m2，方便了工人操作，节约厂房用地，降低综合成本。
By optimizing the design of the fuselage and reducing the volume of the frame, the floor area of the equipment is reduced from 40 m2 (600 mm barrel) to 28 m2, which facilitates the operation of workers, saves the land of the plant and reduces the comprehensive cost.
（8）、牵伸机构传动优化
Transmission optimization of drafting mechanism
牵伸系统借鉴精梳机采用平皮带传动，取消工艺齿轮箱、万向联轴器等环节，牵伸座、主架墙板、平带等零件均采用精梳机零部件，工艺更改灵活方便，且皮带、皮辊支架、轴承等易耗品均与精梳机通用，可减小备件库存，简化操作难度。
Drawing system uses flat belt drive for reference of comber, cancels process gear box, universal coupling and other links, adopts comber parts for drawing seat, main frame wallboard, flat belt and other parts, so process change is flexible and convenient, and belt, roller bracket, bearing and other consumables are common with comber, which can reduce spare parts inventory and simplify operation difficulty.
（9）、控制程序的开发
Development of control program
根据控制点、形式、纤维卷成型要求等，优化整机控制程序，实现操作简单、维护方便，具备人性化的数据统计、故障信息反馈及局域网信息传输功能。小卷成型所需的压力曲线调整升级，只需轻按控制面板上的按钮即可，人机界面友好。
According to the control point, form and fiber coil forming requirements, the control program of the whole machine is optimized to realize simple operation and convenient maintenance, with humanized data statistics, fault information feedback and LAN information transmission functions. To adjust and upgrade the pressure curve for small coil forming, just press the button on the control panel, and the man-machine interface is friendly.
主要工艺参数
Main technical data
（1）卷绕速度：
Winding speed
设计速度 230 m/min
Design Rate: 230 m/min
工艺速度 Max. 210 m/min
Running speed: Max. 210 m/min
（2）小卷：Lap
棉卷定量 60-80 g/m
Batt weight 60-80g/m
满卷重量 Max. 25 kg
Lap weight Max. 25kg
满卷直径 Max. 580 mm
Lap diameter Max. 580mm
棉卷宽度 300 mm
Lap width 300mm
（3）预并条：
Pre-drawing
并合数 22-28根
No. of feed slivers 22-28
棉条定量 3.7-6.0 ktex（18.5-30 g/5m）
Weight of sliver 3.7-6.0 ktex（18.5-30 g/5m）
条桶直径 600/1000 mm
Can Diameter 600/1000 mm
（4）筒管：
Spool
纵向宽度 300 mm
Longitudinal width 300 mm
外部直径 200 mm
Outside diameter 200 mm
重量 2 kg
Weight 2 kg
（5）棉卷产量：
Cotton roll production
棉卷定量80 g/m时 Max. 590 kg/h
While batt weight80 g/m: Max. 590 kg/h
棉卷定量75 g/m时 Max. 550 kg/h
While batt weight 75 g/m Max. 550 kg/h
棉卷定量70 g/m时 Max. 515 kg/h
While batt weight 75 g/m Max. 515 kg/h
棉卷定量65 g/m时 Max. 475 kg/h
While batt weight 75 g/m Max. 475 kg/h
棉卷定量60 g/m时 Max. 440 kg/h
While batt weight 75 g/m Max. 440 kg/h
（6）牵伸：
Drafting
牵伸头数 2个
No. of drafting heads: 2
牵伸型式 三上三下牵伸
Drafting system: 3-over-3 roller drafting
加压型式 气缸气动加压
Pressure type:pneumatic weighting
（7）牵伸倍数：
Drafting times
GV：总牵伸 1.395-2.427倍
Total drafting 1.395-2.427
HV：主牵伸 1.314-2.285倍
Main drafting 1.314-2.285
VV：后区牵伸 1.032-1.112倍
Back zone drafting 1.032-1.112
（8）牵伸隔距：
Drafting gauge:
主牵伸隔距（钳口间）L1: 42-60 mm
Main draft gauge (between jaws) L1: 42-60 mm
HVD：前区罗拉座间隔距HVD=L1-42 mm
HVD: The distance between the front roller seat HVD=L1-42 mm
后区牵伸隔距（钳口间）L2: 44-63 mm
Rear zone draft gauge (between jaws) L2: 44-63 mm
VVD：后区罗拉座间隔距VVD=L2-44 mm
VVD: the distance between the rear roller seat VVD=L2-44 mm
（9）牵伸张力：
Drafting tension:
棉条桶与牵伸系统间 -1-1.1 %
Between sliver bucket and drafting system -1-1.1%
牵伸系统与紧压罗拉间 -0.6-1.3 %
Between the drafting system and the compression roller -0.6-1.3%
紧压罗拉之间 3 %
Between the press rollers 3%
紧压罗拉与卷绕筒管间 1-5 %
Between press roller and spool 1-5 %
（10）棉卷卷绕：罗拉控制的皮带“Ω型”包覆卷绕
Cotton roll winding: belt "Ω-type" covered winding controlled by roller
（11）牵伸皮辊：3 9 mm（外径）X300 mm（长度），85（硬度）
Drafting roller: 39 mm (outer diameter) X300 mm (length), 85 (hardness)
（12）全机重量：约3.9 Ton
Machine weight: 3.9 Ton
（13）额定功率: 11 kW
Rated power: 11 kW
（14）运行功率： 约4.5 kW
Running power : 4 .5 kW
（15）压缩空气耗气量：约14.5 Nm3/h（7 bar 标准大气压力）
Compressed air consumption: about 14.5 Nm3/h (7 bar standard atmospheric pressure)
（16）吸风负压：min. 1000 Pa
Suction negative pressure: min. 1000 Pa
（17）吸风耗气量：0.8 m3/s
Suction air consumption: 0.8 m3/s
（18）吸风管直径：300 mm
Diameter of suction pipe: 300 mm
（19）基础承载能力：10600 N/m2
Foundation bearing capacity: 10600 N/m2
展品二、JSFA2188智能精梳机特点说明
JSFA2188 Intelligent Combing Machine Features Description
（1）智能连续运行系统
Intelligent continuous operation system
精梳机连续、自动、无人操作智能生产，设计开发筒管尾卷清理系统、棉卷头尾搭接控制系统、筒管搬运系统、翻卷系统等，并配合控制程序连续生产。
Continuous、automatic、unmanned operation produce,including automatic spools waste cotton clean system、automatic cotton rolls connect system、automatic cotton rolls transport system、automatic cotton rolls turnup system. All the systems coordinate with control program can achieve process production.
（2）锡林多角度梳理系统
Multi-angle cylinder comb system
多角度梳理机构可实现90°、110°、130°锡林快速切换，设计新型钳板传动机构、吸风系统等配套机构，工艺适应性显著提高。
Multi-angle cylinder comb system can achieve fast switch between 90°、110°and 130°, connect with new design for Nipper transmission mechanism and suction system, can improve the technological adaptability for spinning obvious.
（3）模块化大卷装条桶机构
Modular large-volume barrel mechanism
牵伸机构模块化设计，可提供600mm、1000mm两种条桶直径，有效降低操作人员的劳动强度，接头质量稳定性提高。
The modular design of the drafting mechanism can provide two barrel diameters of 600mm and 1000mm, which effectively reduces the labor intensity of the operator and improves the stability of the joint quality.
（4）分离罗拉及钳板等传动机构开发
Development of transmission mechanisms such as separating rollers and nippers
对关键机构进行平衡优化设计与分析，减轻机构的振动力、减少振幅度、提高机件寿命，核心传动部件采用高精度加工工艺，车头润滑充分、油品清澈。
Carry out balanced optimization design and analysis of key mechanisms to reduce the vibration force of the mechanism, reduce the amplitude, and increase the life of the parts. The core transmission parts adopt high-precision processing technology, and the headstock is fully lubricated and the oil is clear.
（5）高速高效优质
High speed with high quality
生产速度最高可达到500钳次/分钟（展会演示速度550钳次/分钟），经过长期连续运转，实纺细绒棉生产速度在450钳次/分钟以上，长绒棉生产速度在380钳次/分钟以上，产量65kg/h，棉结、短纤维清除率可达70%，纺纱质量可满足USTER质量公报5%的水平；设备振动小、噪音低、操作维修方便、性能安全可靠。
The maximum production speed can reach 500 Nips/min (exhibition demonstration speed is 550 Nips/min). After long-term continuous operation, the production speed of solid-spun fine-staple cotton is over 450 Nips/min, and the production speed of long-staple cotton is 380 Nips/min. The output is 65kg/h and the neps and short fiber removal rate can reach 70%. The spinning quality can meet the 5% level of USTER Quality Bulletin; the equipment has low vibration, low noise, convenient operation and maintenance, and safe and reliable performance.
（6）配套多功能专纺模块
Supporting multifunctional special textile module
可配置适应色纺和多组分差别化纤维生产的精梳半成品收集装置，如台面棉网收集装置、精梳棉条中央吸风收集装置。可选的专纺长绒棉模块、棉麻混纺模块、涤纶专纺模块、机采棉专纺模块等。
Configurable color spinning and multiple-unit differentiation combing semi-finished production collection device, such as cotton web collection device、comb sliver central suction collection device. Optional modules applicable to different spinning material such as long stapled cotton、 flax-cotton blend、polyester、machine-harvested cotton, etc
主要技术参数：
Main Technical Data:
（1）设计速度：550钳次/min
Design Rate: 550Nips/min
（2）工艺速度：400-500钳次/min
Running speed: 400-400Nips/min
（3）台产量：45-65kg/h
Output: 45-65kg/hour
并和数：8
No. Of combing heads: 8
（4）喂入棉卷：宽度300mm、定量60-80g/m
Feeding cotton lap: width 300mm、weight 60-80g/m
（5）适纺纤维长度：22-51mm
Suitable cotton fiber length: 22-51mm
（6）落棉率：8-25%
Waste cotton percentage: 8-25%
（7）给棉方式：前进给棉、后退给棉
Feeding mode: forward feeding、backward feeding
（8）给棉长度：4.3、4.5、4.7、5.0、5.2、5.6、5.9
Feeding length: 4.3、4.5、4.7、5.0、5.2、5.6、5.9
（9）梳理型式：90、110、130度梳理面锡林，变速梳理
Combing type: 90°, 110°, 130° carding surface, variable speed carding
（10）锡林直径：125.4mm
Cylinder comb Dia.: 125.4mm
（11）牵伸型式：三上三下压力棒牵伸
Drafting system type: 3-over-3 pressure bar drafting
（12）牵伸倍数：总牵伸9.12-25.12、后区牵伸1.13-2.00
Drafting times: total drafting 9.12-25.12、backzone drafting 1.13-2.00
（13）加压型式：气动加压
Pressure type: pneumatic weighting
（14）出条定量：15-30g/5m
Output sliver: 15-30g/5m
（15）牵伸隔距：前区40.5-60mm、后区44-66mm
Drafting gauge: HVD=40.5-60mm、VVD=44-66mm
（16）吸落棉型式：中央集体吸风系统
Suction system: central integral suction
（17）吸风量：3050m3/h
Air Volume: 3050m3/h
（18）整机重量：5吨
Machine weight: 5000kgs
（19）装机功率：5.8 KW、6.1 KW（配自动换卷系统）
Total power: 5.8KW、6.1KW(with automatic cotton lap change system)
（20）运行功率：3.6 KW（50Hz，500钳次/min）
Running power: 3.6KW(50Hz, 500Nips/min)
（21）压缩空气：压力0.6-0.8mpa
Air compression: 0.6-0.8MPa
展品三、JSFA016智能棉卷搬运系统（KBK）
JSFA016 Intelligent Lap Transport System(KBK mode)
在条并卷机和精梳机间实现智能、自动化运输，开发运输支架机构、吊卷机构等机械机构及嵌入式吊卷系统控制程序。在条并卷机输出端设计完成满卷存储平台，将棉卷8个为单位连续码齐，并自动输送到精梳机吊装运输区域。设计完成空管存放存储平台，将精梳机返回的空管码齐逐一喂入条并卷机，完成条并卷及输出端的连续生产。
Applicable to intelligent and automatic transportation between the lap former machine and the comber machine. The transport support mechanism, the hoisting mechanism and other machinery mechanisms and embedded hoisting system control programs are developed. At the output end of the lap former machine, the full lap storage platform is designed for continuous orderliness of every 8 laps, and automatically send to the comber machine hoisting and transportation area. The empty spools storage platform is designed to transport empty spools to the sliver lap machine to achieve continuous production.
可根据条并卷机和精梳机纺纱品种的不同设定供应配台关系，识别每台设备的ID智能搬运。
The supply and distribution relationship can be set according to the different spinning varieties of Lap Former machine and the Comber machine, and the ID of each equipment can be identified for intelligent handling.
特别说明：展商公司及产品信息均由展商提供，若引起知识产权等法律纠纷，展会主办方及本平台不承担任何法律责任。
（编辑：范晓鸥 丁文胜 ）